
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: w
A-3INSTALLATION MAXsa™ 10 CONTROLLERA-3FIGURE A.1 - MAXsa™ 10 CONNECTIONSACCESSHOLESTC-3 TRAVEL CARRIAGE CONNECTORFLUX HOPPER CONNECTOR POWER WAVE® A
A-4INSTALLATION MAXsa™ 10 CONTROLLERA-4FIGURE A.2 - HAND HELD PENDANTCover Screws(4 places)PendantScrews( 2 Places)K1543-xxor K2683-xxArclink Cable(O
A-5INSTALLATION MAXsa™ 10 CONTROLLERA-5Auxiliary Input Power Connection InstructionsUse the appropriate size leads, at least 14 AWG – 2wire with
A-6INSTALLATIONMAXsa™ 10 CONTROLLERA-6SWITCH GROUP #2 SUPPLY3-PIN FLUXRECEPTACLEABCTERMINALSTRIPCR3 INPUT #8852855858859CR3 NO #2CR3 NO #6CR3 NC #3CR3
A-7INSTALLATIONMAXsa™ 10 CONTROLLERA-7SHUTDOWN INPUTSThe MAXsa™ 10 CONTROLLER has two shutdowninputs available on the terminal strip. These are
A-8INSTALLATIONMAXsa™ 10 CONTROLLERA-8K1543-XXor K2683-XXArclink Cable67 LeadK1785-XX14-Pin CableWorkK231-XX Contact NozzleK2803-1Power Wave® AC/DC 10
B-1OPERATIONB-1MAXsa™ 10 CONTROLLERSAFETY PRECAUTIONSRead this entire section of operating instructionsbefore operating the machine.ELECTRIC SHO
B-2OPERATIONB-2MAXsa™ 10 CONTROLLERPRODUCT DESCRIPTIONGENERAL PHYSICAL DESCRIPTION• The MAXsa™ 10 CONTROLLER is a user interfaceand a feeder controlle
B-3OPERATIONB-3MAXsa™ 10 CONTROLLERFIGURE B.1 - INPUT AND OUTPUT CONNECTIONSACCESSHOLESTC-3 TRAVEL CARRIAGE CONNECTORFLUX HOPPER CONNECTOR POWER WAVE®
B-4OPERATIONB-4POWER-UP SEQUENCEWhen power is first applied to the machine the MODESELECT Display reads “MAXsa™ Initializing...”. Oncethe PowerWave
OPERATOR’S MANUALFOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires
B-5OPERATIONB-5CHANGING AND SETTING WELD MODESTo select a weld mode, press the WELD MODESELECTOR button until the WELD MODE indicatorcom
B-6OPERATIONB-6MULTIPLE ARC CONFIGURATIONPower Wave®AC/DC 1000 SD / MAXsa™ systemscan be used in multiple arc set ups with up to six arcs.To min
B-7OPERATIONB-7MAXsa™ 10 CONTROLLERWELD SEQUENCEThe weld sequence defines the weld procedure frombeginning to end. All adjustments are made throughth
B-8OPERATIONB-8MAXsa™ 10 CONTROLLEREND OPTIONSThe downslope, crater, and burnback parameters areused to define the end of the weld sequence. Th
B-9OPERATIONB-9The Setup Menu provides access for configuring user preferences, which are generally only set at installation.The user prefer
B-10OPERATIONB-10Parameter DefinitionExit Setup MenuP.0 This option is used to exit the setup menu. When P.0 is displayed, press the Left Button to ex
B-11OPERATIONB-11Parameter DefinitionP.15 Hot-Inch Touch Sense OptionThis option allows enabling or disabling touch sense when feeding wire forward. D
B-12OPERATIONB-12MAXsa™ 10 CONTROLLERParameter DefinitionP.101 View Event LogsUsed for viewing all the system event logs. Press the Right Button to e
B-13OPERATIONB-13MAXsa™ 10 CONTROLLERParameter DefinitionP.502 Memory Change LockoutDetermines if the memories can be overwritten with new contents.No
TOUCH SENSEThe Touch Sense option, when enabled, allows theoperator to feed the wire forward until it touches theworkpiece. When c
ARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when
B-15OPERATIONB-15Press the START BUTTON to begin welding. The ARC ESTABLISHED INDICATOR will ‘flash’as the wire feeds towards the work piece
B-16OPERATIONB-16The MAXsa™ 10 has eight available memory loca-tions for storing procedural information. Each locationwill store the following
B-17OPERATIONB-17SAVING A PROCEDURE TO A MEMORYLOCATIONOnce the parameters have been set:• Press and Hold the Memory Button of thedesired locat
B-18OPERATIONB-18The Limits feature allows the operator to set minimumand maximum values for various parameters dependingon the Weld Mode
C-1ACCESSORIESC-1OPTIONS AND ACCESSORIES areavailable at www.lincolnelectric.comFollow these steps:1. Go to www.lincolnelectric.com2. In the Search
D-1MAINTENANCED-1ROUTINE MAINTENANCE• Check weld cables, control cables and gas hosesfor cuts.PERIODIC MAINTENANCE• N/ACALIBRATION SPECIFICATIO
E-1TROUBLESHOOTINGE-1MAXs™ 10 CONTROLLERIf for any reason you do not understand the test procedures or are unable to perform the tests/repairs
E-2TROUBLESHOOTINGE-2MAXsa™ 10 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the
E-3TROUBLESHOOTINGE-3MAXsa™ 10 CONTROLLERIf for any reason you do not understand the test procedures or are unable to perform the tests/repair
E-4TROUBLESHOOTINGE-4Observe all Safety Guidelines detailed throughout this manualPROBLEMS(SYMPTOMS)POSSIBLE CAUSERECOMMENDEDCOURSE OF ACTIONIf all re
FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install eq
E-5TROUBLESHOOTINGE-5MAXsa™ 10 CONTROLLERIf for any reason you do not understand the test procedures or are unable to perform the tests/repair
E-6TROUBLESHOOTINGE-6MAXsa™ 10 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the
E-7TROUBLESHOOTINGE-7MAXsa™ 10 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the
E-8TROUBLESHOOTINGE-8MAXsa™ 10 CONTROLLERObserve all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the
F-1DIAGRAMSF-1MAXsa™ 10 CONTROLLERNOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The sp
F-2DIMENSION PRINTF-2MAXsa™ 10 CONTROLLER5.89.2011.3013.2512.2511.68O .66O .2814.40.877.758.907.071.641.50SCALE = 1 : 4PENDANTL13444
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC
WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE
• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB
ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui
vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••
vi vi TABLE OF CONTENTSPage––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––Installation...
A-1INSTALLATIONMAXsa™ 10 CONTROLLERA-1TECHNICAL SPECIFICATIONS: MAXsa™10 CONTROLLERINPUT VOLTAGE & CURRENTPHYSICAL SIZE• TEMPERATURE RATINGDimens
A-2INSTALLATION MAXsa™ 10 CONTROLLERA-2SAFETY PRECAUTIONWELDING VOLTAGEWire feed parts are electrically live while welding andwhile inching
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