Lincoln Electric 455TM Instrukcja Użytkownika

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POWER WAVE 455
OPERATOR’S MANUAL
IM583-A
December, 1999
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thought-
ful operation on your part. DO
NOT INSTALL, OPERATE OR
REPAIR THIS EQUIPMENT
WITHOUT READING THIS
MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED
THROUGHOUT. And, most
importantly, think before you act
and be careful.
For use with machines having Code Numbers:
10372, 10553, 10555
R
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products •
Date of Purchase:
Serial Number:
Code Number:
Model:
Where Purchased:
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Strona 1 - POWER WAVE 455

POWER WAVE 455™OPERATOR’S MANUALIM583-ADecember, 1999Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety

Strona 2 - MAGNETIC FIELDS

A-3INSTALLATION POWER WAVE 455A-3INPUT FUSE AND SUPPLY WIRE CONSIDERATIONSRefer to the Technical Specifications at the beginningof this Installation

Strona 3 - FUMES AND GASES

A-4INSTALLATION POWER WAVE 455A-4VOLTAGE SENSING AT THE WORKPIECEA four-pin work piece voltage sense lead connector islocated beneath the output stu

Strona 4

A-5INSTALLATION POWER WAVE 455A-5POWER FEED CONTROL BOXMOUNTINGIn some installations, it may be desirable to mount theWire Feeder control box direct

Strona 5 - REDRESSEUR

B-1OPERATIONB-1POWER WAVE 455OPERATING INSTRUCTIONSRead and understand this entire section of operatinginstructions before operating the machine.SAFET

Strona 6 - Thank You

B-2OPERATIONB-2POWER WAVE 455INPUT POWERONOFFHIGH TEMPERATUREMACHINE STATUSCIRCUIT BREAKERWIRE FEEDERPOSITIVE OUTPUTNEGATIVE OUTPUT3 PHASE INVERTERINP

Strona 7 - TABLE OF CONTENTS

B-3OPERATIONB-3POWER WAVE 455GENERAL DESCRIPTIONThe Power Wave 455 is a high performance, digitallycontrolled inverter welding power source capable of

Strona 8

B-4OPERATIONPOWER WAVE 455B-4WELDING CAPABILITYThe POWER WAVE 455 is rated at 60 Hz. 450A@38V. 100% duty cycle or 570A@ 43V 60% duty cycle -50 Hz. 400

Strona 9

B-5OPERATIONB-5WELDING ADJUSTMENTSAll adjustments are made on the system componentknown as the control box, which contains the switch-es, knobs and di

Strona 10 - INSTALLATION

B-6OPERATIONB-6The arc length trim (usually referred to simply as“trim”) can be adjusted between 0.500 and 1.500 onthe control box’s Volts/Trim displa

Strona 11

C-1ACCESSORIESC-1OPTIONS / ACCESSORIESFACTORY INSTALLEDThere are no factory installed options available for thePower Wave machines.FIELD INSTALLEDThe

Strona 12

FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

Strona 13 - OPERATION

D-1MAINTENANCED-1POWER WAVE 455SAFETY PRECAUTIONS ELECTRIC SHOCK can kill.• Only Qualified personnel shouldperform this maintenance.• Turn the input p

Strona 14

E-1TROUBLESHOOTINGE-1POWER WAVE 455USING THE STATUS LED TOTROUBLESHOOT SYSTEM PROBLEMSThe Status LED on the power source case frontcan help diagnose p

Strona 15

E-2TROUBLESHOOTINGE-2POWER WAVE 455HOW TO USE TROUBLESHOOTING GUIDEThis Troubleshooting Guide is designed to be used by the machine Owner/Operator. Un

Strona 16

E-3TROUBLESHOOTINGE-3POWER WAVE 455Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

Strona 17

E-4TROUBLESHOOTINGE-4POWER WAVE 455Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

Strona 18

E-5TROUBLESHOOTINGE-5POWER WAVE 455Observe all Safety Guidelines detailed throughout this manualTROUBLESHOOTING GUIDE Observe Safety Guidelinesdetaile

Strona 19 - ACCESSORIES

F-1DIAGRAMSF-1POWER WAVE 45531L3A18TO AUX #1TO CURRENT32334POSX24POWER BD RECTIFIERJ24NEGTOJ32NEGNEGNEGPOWER BD RECTC3+32TOJ81L1AAH1D31TO J61612BS4TO

Strona 20 - MAINTENANCE

F-2DIAGRAMSF-2POWER WAVE 455N.B.17ARECONNECT SWITCHN.C.17B18B++P91CURRENTTRANSDUCER1314BCR1T3TO AUX #1T2TO SW1L3L3AT1WL2TO SWITCH BD #1TO TOP RIGHT PR

Strona 21 - TROUBLESHOOTING

F-3DIAGRAMSF-3POWER WAVE 45532.8826.1022.6312.3519.0019.9019.169.48 14.6223.1223.51BM18241DIMENSION PRINT - POWER WAVE 455

Strona 22

Now Available...12th EditionThe Procedure Handbook of Arc WeldingWith over 500,000 copies of previous editions publishedsince 1933, the Procedure Hand

Strona 23

iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Strona 24

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Strona 25

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Strona 26 - DIAGRAMS

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Strona 27

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Strona 28

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Strona 29 - Lincoln Welding School

Thank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product••• as much p

Strona 30

viTABLE OF CONTENTSPageInstallation ...Section ATe

Strona 31

A-1INSTALLATION POWER WAVE 455A-1TECHNICAL SPECIFICATIONS - POWER WAVE 455OUTPUTRECOMMENDED INPUT WIRE AND FUSE SIZESPHYSICAL DIMENSIONSTEMPERATURE

Strona 32

A-2INSTALLATION POWER WAVE 455A-2ENVIRONMENTAL PROTECTIONThe Power Wave power source is rated IP21S andshould not be subjected to falling water, nor

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