Lincoln-electric PRECISION TIG 275 Instrukcja Użytkownika

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PRECISION TIG 275
OPERATORʼS MANUAL
IM897
September, 2007
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However, your
overall safety can be increased by
proper installation ... and thoughtful
operation on your part. DO NOT
INSTALL, OPERATE OR REPAIR
THIS EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think before
you act and be careful.
For use with machines having Code Numbers:
11158; 11159
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
• World's Leader in Welding and Cutting Products
Copyright © 2007 Lincoln Global Inc.
Precision TIG 275 Welding
Package shown with optional
Advanced Control Panel
IP21S
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Strona 1 - PRECISION TIG 275

PRECISION TIG 275OPERATORʼS MANUALIM897September, 2007Safety Depends on YouLincoln arc welding and cuttingequipment is designed and builtwith safety i

Strona 2 - MAGNETIC FIELDS

A-3INSTALLATION PRECISION TIG 275A-3SAFETY PRECAUTIONSSELECT SUITABLE LOCATIONPlace the welder where clean cooling air can freely cir-culate in thro

Strona 3 - ELECTRIC SHOCK can kill

INPUT and GROUNDING CONNECTIONSBe sure the voltage, phase, and frequency of the inputpower is as specified on the rating plate, located on therear of

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A-5INSTALLATION PRECISION TIG 275A-5Recommended Cable Sizes for Combined Lengths ofCopper Work and Electrode Cables using 75oC Wire:Machine Rating 0

Strona 5 - REDRESSEUR

A-6INSTALLATION PRECISION TIG 275A-6TIG TORCH CONNECTIONThe Precision TIG torch connection box, located on theright side of the machine, provides al

Strona 6 - Thank You

A-7INSTALLATION PRECISION TIG 275A-7AUXILIARY POWER CONNECTIONSThe Precision TIG machines provide a standard NEMA5-15R duplex receptacle, located on

Strona 7 - TABLE OF CONTENTS

A-8INSTALLATION PRECISION TIG 275A-8ROBOTIC INTERFACE CONNECTIONRobotic interface can be made at the RemoteReceptacle (See Operation Section B-2). T

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B-1OPERATIONB-1PRODUCT DESCRIPTIONThe Precision TIG 275 is part of a new family of indus-trial arc welding power sources providing constant cur-rent,

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B-2OPERATIONB-2RECOMMENDED PROCESSES ANDEQUIPMENTRECOMMENDED PROCESSESThe Precision TIG 275 is recommended for the TIG(GTAW) and Stick (SMAW) welding

Strona 10 - INSTALLATION

B-3OPERATIONB-31. POWER SWITCH - Input line switch turns inputpower ON or OFF, as indicated by the on or off sta-tus of the front panel displays.2. PO

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B-4OPERATIONB-4• When the Polarity Switch is set to DC (- or +), theTIG mode provides high frequency only for starting.Hi-Freq. turns on after pre-fl

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FOR ENGINEpowered equipment.1.a. Turn the engine off before troubleshooting and maintenancework unless the maintenance work requires it to be running.

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DIGITAL DISPLAYDIGITAL DISPLAY (SET) DISPLAY(SELECT) DISPLAYB-5OPERATIONB-57a MENU BUTTON AND DISPLAY SWITCH –Pressing and holding the (Menu) Butto

Strona 14

B-6OPERATIONB-68. DIGITAL METER AND DISPLAY SWITCH– A (3-digit) LED meter is used to monitor the preset andactual welding procedure based on the Displ

Strona 15

B-7OPERATIONB-7• In 4-Step position allows welding without continuouslyholding the start switch trigger. The arc start switch func-tions in the follo

Strona 16 - OPERATION

B-8OPERATIONB-8INTERNAL SET UP CONTROLSPrecision TIG 275 models which have an AdvancedPanel (K2621-1) option installed* have the followingadditional c

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B-9OPERATIONB-9PRECISION TIG 275(With DIP Switch #2 ON, As Shipped)(With DIP Switch #2 OFF)FIGURE B.3

Strona 18

B-10OPERATIONB-10PRECISION TIG 275FIGURE B.4(With DIP Switch #3 OFF, As Shipped)(With DIP Switch #3 ON)

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B-11OPERATIONB-11SETUP GUIDELINES FOR TIG WELDINGWITH AN AMPTROLBoth the Hand and Foot AMPTROLS work in a similarmanner. They are meant to be used for

Strona 20

B-12OPERATIONB-12PRECISION TIG 275Max. to Min.AmptrolMin. to Max.AmptrolSetup f or TIG Amptrol Weld ingAdvanced P anel(If us ed)Standa rd ControlsPowe

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B-13OPERATIONB-13PRECISION TIG 275RECOMMENDED ELECTRODE AMPERAGE RANGES - PRECISION TIG 275SMAW ProcessELECTRODE POLARITY 3/32" 1/8" 5/32&q

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C-1ACCESSORIESC-1OPTIONAL EQUIPMENTFACTORY INSTALLED OPTIONSThe basic Precision TIG 275 machine is factoryequipped with:• A 3/8" Adapter (S20403-

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iiSAFETYiiARC RAYS can burn.4.a. Use a shield with the proper filter and coverplates to protect your eyes from sparks andthe rays of the arc when weld

Strona 24

D-1MAINTENANCED-1PRECISION TIG 275ELECTRIC SHOCK can kill.• Only qualified personnel shouldperform this maintenance.• Turn the input power OFF at thed

Strona 25

D-2MAINTENANCED-2SERVICE PROCEDURESOperation of the Precision TIG should be trouble-freefor the life of the machine. Should a malfunction occur,howev

Strona 26

D-3MAINTENANCED-3METER CALIBRATION ADJUSTMENTThe Precision TIG meter circuits are factory calibratedfor the accuracy of the ammeter and voltmeter (see

Strona 27

DO NOT use a volt-ohm meter to measure output voltages in TIG mode. TheHigh Frequency Arc Starter voltage can damage the meter.CAUTIONE-1TROUBLESHOOTI

Strona 28

E-2TROUBLESHOOTINGE-2PRECISION TIG 275Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pr

Strona 29 - ACCESSORIES

E-3TROUBLESHOOTINGE-3PRECISION TIG 275Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pr

Strona 30 - MAINTENANCE

E-4TROUBLESHOOTINGE-4PRECISION TIG 275Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pr

Strona 31

E-5TROUBLESHOOTINGE-5PRECISION TIG 275Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pr

Strona 32

E-6TROUBLESHOOTINGE-6PRECISION TIG 275Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pr

Strona 33 - Step 2. POSSIBLE CAUSE

E-7TROUBLESHOOTINGE-7PRECISION TIG 275Observe all Safety Guidelines detailed throughout this manualIf for any reason you do not understand the test pr

Strona 34 - TROUBLESHOOTING

FOR ELECTRICALLYpowered equipment.8.a. Turn off input power using the disconnectswitch at the fuse box before working onthe equipment.8.b. Install equ

Strona 35

F-1WIRING DIAGRAMF-1PRECISION TIG 275NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

Strona 36

F-2WIRING DIAGRAMF-2PRECISION TIG 275NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

Strona 37

F-3DIMENSION PRINTF-3PRECISION TIG 275K2618-1 DOMESTIC PACKAGE

Strona 38

F-4DIMENSION PRINTF-4PRECISION TIG 275K2619-1 DOMESTIC, K2619-2 CANADA

Strona 39

NOTESPRECISION TIG 275

Strona 40 - WIRING DIAGRAM

NOTES PRECISION TIG 275

Strona 41

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicREAD AND UNDERSTAND THE MANUFACTURER’S INSTRUC

Strona 42 - DIMENSION PRINT

WARNINGAVISO DEPRECAUCIONATTENTIONWARNUNGATENÇÃOSpanishFrenchGermanPortugueseJapaneseChineseKoreanArabicLEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE

Strona 43

• Sales and Service through Subsidiaries and Distributors Worldwide •Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB

Strona 44

ivSAFETYivPRÉCAUTIONS DE SÛRETÉPour votre propre protection lire et observer toutes les instructionset les précautions de sûreté specifiques qui parra

Strona 45

vvThank Youfor selecting a QUALITY product by Lincoln Electric. We want youto take pride in operating this Lincoln Electric Company product •••as much

Strona 46

TABLE OF CONTENTSPage.Installation ...Section

Strona 47

A-1INSTALLATION PRECISION TIG 275A-1TECHNICAL SPECIFICATIONS-PRECISION TIG 275 (K2618-1 Domestic Package*-60Hz)(K2619-1 Domestic,K2619-2 Canadian-60

Strona 48

K2619-1, -2K2618-1A-2INSTALLATION PRECISION TIG 275A-2ADDITIONAL OUTPUT CAPACITYOutput Current Range 2Amps DCto340Amps AC-DC*Type of OutputCC (Const

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